Application: It is often used to make circular metallic container. |
Working Process of Spiral Steel Silo Forming Machine: |
Through 5 forming and 5 buckling procedures of Rx4.0m/m steel strip forming machine (thickness:2-4mm, width: 495mm), the steel strips will be merged forcedly and sutured spirally into circular cylinders with different diameters (4-50m). |
These steel strip forming machines are widely used in the following field: |
1. Material Shape: They can store granular materials, powder materials and liquid materials. 2. Industry: The steel cylinder can be applied to the following field: grain, feed brewing, oil, medicine, food, cement, water treatment, etc. 3.Concrete Variety: Steel strip forming machines are used for the storage of wheat, soybean, maize, sorghum, wheat flour, bulk cement, fly ash, sewage, water, chemical potion, etc. These metal containers are widely used in China. They can replace the traditional welding metal containers. Therefore, the Rx4.0 m/m steel strip forming machine is featured with superior construction speed, reliable performance and quality assurance. They have become many people’s first choice of investment. |
Features of Rx4.0m/m Steel Strip Production Line:
1. Rx4.0m/m steel strip forming merging and suturing machine units is a new type of machine in our company. It is used to produce the circular metallic container, developed from LIPP-SM40 forming machine, improved and holding the same function of LIPP-SM40 forming machine.
2.Rx4.0m/m steel strip forming merging and suturing machine units also have its own advantages, such as convenient to be repaired, avoid installing with different diameter, saving the time and cost of installing. This unit is produced by the Hi-strength alloy steel, making the operating life longer.
Constituent part:
(1)Forming machine: making the material bend and initial machine-shaping, meanwhile, it will bend the material to the silo required radius of curvature.
(2)Bending machine: it will roll cooperate with good molding materials bender seaming together
(3)Load bearing support: Given the right diameter of silo. Lifting of the steel silo enclose the top of load bearing support rollers, it can support the spiral rising silo.
(4)Decoiler: Moving steel coils that put on the decoiler, making steel coils can into forming machine successfully.
(5)Join frame: Joining the load bearing support, locking the required diameter
of soil, making the load bearing support stable working.
Item | 200-55-1000 corrugated silo roll forming line | |
Range of thickness | 2mm | |
Range of supply | ||
1 | Decoiler | Manual, 10tons,1250mm, ø500-620mm |
2 | Levelling & feeding | 4-wheel guide, 2 rolls for feeding, 5 rolls for levelling, shaft ø130mm, 40Cr steel, surface HF quenching |
3 | Shearing | 2mm × 1250mm × L (can be set), gantry type, hydraulic drive |
4 | Hydraulic punch | Able to punch all holes by NC |
Oil cylinder ø200 (2pcs), ø50 (6pcs) | ||
SKD11 die steel, HRC58-62° heat treatment | ||
Ball lock punch die, easy to change | ||
5 | Roll forming | Wallboard type structure (60mm thickness), chain drive, 19-roll station |
Main power: DLMAX brake motor, 15kW | ||
This corrugated silo roll forming machine is equipped with double reduction gear link device, and it uses 450 TAILONG (Chinese famous brand) cylindrical gear | ||
Material of roll: GCr15 high carbon chromium bearing steel, HRC58-62° | ||
Upper and lower shaft: ø130mm, 40Cr steel, thermal refining, grinding and finish machining | ||
6 | Curving | The angle of inclination can be adjusted as per the radius of curvature, driven by hydraulic oil cylinder |
Cr12 die steel, HRC58-62° heat treatment | ||
7 | Final profile cutting | Final size cutting will be provided to cut sheet into required size. Cutter will have same profile as roll form. |
8 | Run-out table | Stacking machine |
Hydraulic system,31.5MPa, driven motor power: 18.5kW | ||
Cooling system motor power: 7.5kW | ||
PLC system | ||
a | Frequency converter | XIERKANG vector frequency converter |
b | PLC | Mitsubishi motion series or imported Omron (made in Japan) PLC |
c | Touch screen | Color screen |
d | Fiber | Omron fiber |
Plate requirement | Material | Q235 or Q345 |
Tolerance | Total | ±2mm |
Total length | ±1.5mm | |
Depth of curve | ±1mm | |
Punched hole distance | ±0.02mm | |
Production speed | ||
Dimension | L × W × H | 16 × 2.5 × 1.75m |
Total weight | 22tons |
Main Technical Specifications
1.Workshop (L × W × H): 45000mm × 4000mm × 6000mm
2.Voltage: 380V, 50Hz, 3 phase
3.Hydraulic oil: 46# hydraulic oil
4.Gear oil: 18# hyperbolic gear oil
5.Total capacity of motor: 220kW
6.Raw material width of coil: 1510mm
7.Raw material thickness of coil: 2.5-6.0mm
8.Application: this corrugated culvert roll forming line can be used to roll low-carbon steel, cold rolled sheet, galvanized sheet, etc.
9.Length of sheet: according to customer requirements
10.Total width tolerance: ±3.0mm
11.Punched hole tolerance: ±1.5mm
12.Total length tolerance: ±3mm
13.Depth tolerance of curve: ±1.5mm
Decoiling – guiding & feeding – roll forming – hydraulic cutting – automatic conveying – servo conveying – punching – automatic conveying – bending – finished product palletizing
Main Technical Specifications
1. Material: Q235>
2. Thickness of steel trip: 2.5mm-7.0mm>
3. Width of steel trip: ≤1510mm>
4. Production of this four roll corrugated culvert bending machine: according to the profile>
5. Product width: 1370mm>
6. Product height: 50mm>
7. Product length: according to customer requirements>
8. Forming type: roll forming>
9. Production speed: adjustable>
10. Voltage: 380V, 50Hz>
11. Power: 40kW